Injin tace faifan 380 mai siffar faifan 380 kayan aikin pulping ne na tsakiya wanda aka tsara don matsakaici da manyan layukan samarwa a masana'antar yin takarda. Sunansa ya samo asali ne daga diamita na faifan tacewa (380mm). Ta hanyar amfani da fa'idar tsarin "mai tace faifan 2 mai juyawa", yana samun ingantaccen haɗin yanke zare da fibrillation. Yana daidaitawa sosai ga kayan aiki daban-daban kamar ɓangaren itace, ɓangaren takardar sharar gida, da ɓangaren bambaro, yana iya biyan buƙatun tacewa na ma'aunin takarda daban-daban, gami da takardar al'adu, takardar marufi, da takardar tissue, wanda hakan ya sa ya zama kayan aiki mafi kyau don daidaita ingancin samarwa, ingancin takarda, da farashin amfani da makamashi.

I. Bayani dalla-dalla da Sigogi na Musamman

1. Sigogi na Tsarin Asali

• Diamita na asali na faifan tacewa: 380mm (mai gano ainihin ƙayyadaddun bayanai, ƙayyade yankin hulɗar tacewa da ƙarfin samarwa)
• Adadin faifan tacewa: guda 2 (haɗin faifan da ke motsawa + faifan da aka gyara, ƙirar juyawa ta hanyar juyawa tana inganta daidaiton sarrafa zare)
• Bayanin haƙoran diski: Za a iya keɓance shi da serrated, trapezoidal, spiral (wanda za a iya daidaita shi da manufofin tsaftacewa daban-daban, nau'in yanke/nau'in fibrillation na zaɓi)
• Tsarin daidaita gibin faifai: 0.1-1.0mm (daidaitaccen daidaitawar lantarki, yana tallafawa daidaitawa mai ƙarfi zuwa halayen ɓangaren litattafan almara)
• Girman kayan aiki gabaɗaya (L × W × H): Kimanin 1800 × 1200 × 1500mm (ƙirar ƙira mai sauƙi, adana sararin shigarwa)
• Nauyin kayan aiki: Kimanin 1200-1500kg (wanda ya dace da buƙatun ɗaukar nauyi na layin samarwa)

2. Sigogin Aikin Aiki

• Yawan tsaftacewa mai daidaitawa: Ƙarancin daidaito (3%-8%), matsakaicin daidaito (8%-15%) (daidaitawa mai ma'ana biyu, daidaita hanyoyin samarwa cikin sassauƙa)
• Ƙarfin samarwa: 15-30t/rana (kayan aiki guda ɗaya, ana daidaita su da ƙarfi gwargwadon nau'in ɓangaren litattafan almara da ƙarfin tacewa)
• Ƙarfin Mota: 110-160kW (motar ƙasa mai inganci, wutar lantarki da ta dace da buƙatun ƙarfin samarwa, ingantaccen rabon amfani da makamashi)
• Gudun da aka ƙima: 1500-3000r/min (ana iya daidaita saurin juyawar mita, wanda ya dace da buƙatun ƙarfin tsaftacewa daban-daban)
• Gudun layi na diski: 23.8-47.7m/s (gudun layi tare da bayanin haƙori don cimma daidaitaccen ikon yankewa)
• Matsin abinci: 0.2-0.4MPa (ciyarwa mai dorewa, tabbatar da ci gaba da tsaftacewa)
• Zafin aiki: ≤80℃ (daidaita da yanayin zafin aiki na ɓangaren litattafan almara na yau da kullun, juriyar zafi ga kayan aiki ya cika ƙa'idodi)

3. Sigogi na Kayan Aiki da Tsarin

• Kayan faifan diski: Alloy mai yawan chromium, bakin karfe (zaɓi ne) (mai jure lalacewa da kuma jure tsatsa, yana tsawaita tsawon rai, yana daidaitawa da kayan da ke ɗauke da datti kamar ɓawon takarda)
• Babban kayan shaft: ƙarfe 45# da aka ƙera (wanda aka kashe kuma aka hura, ƙarfi mai yawa da kuma aiki mai karko)
• Hanyar rufewa: Haɗaɗɗen hatimin inji + hatimin mai na kwarangwal (hatimi biyu, hana zubewar ɓangaren litattafan almara da lalacewa)
• Tsarin sarrafawa: PLC sarrafawa ta atomatik (tana tallafawa sa ido a ainihin lokaci da daidaita gibin diski ta atomatik, gudu, da ƙarfin samarwa, wanda ya dace da tsarin sarrafa tsakiya na layin samarwa)
• Kariyar Tsaro: Kariyar kaya fiye da kima, kariyar zafi fiye da kima, kariyar kayan aiki (kariya da yawa don tabbatar da tsaron kayan aiki da masu aiki)

II. Fa'idodin Fasaha na Musamman

1. Ingantaccen Gyara tare da Ƙarfin Ƙarfin Daidaitawa: Tsarin juyawa mai faifan diski biyu yana tabbatar da cikakken hulɗa tsakanin ɓangaren litattafan almara da faifan, tare da ƙarfin sarrafawa na 15-30t/d a kowane lokaci naúrar, yana biyan buƙatun ƙarfin kayan aiki ɗaya ko fiye a layi ɗaya a cikin layukan samarwa na matsakaici da manyan sikelin. Ingantaccen tsaftacewa ya fi sama da kashi 30% fiye da na masu tace faifan diski ɗaya na takamaiman bayani ɗaya.
2. Gyaran Zare Mai Daidaito: Ta hanyar daidaita gibin daidai (daidaitaccen matakin 0.1mm) da kuma yanayin haƙori da za a iya gyarawa, ba wai kawai zai iya cimma matsakaicin yanke gajerun zare ba, har ma yana tabbatar da fibrillation na dogayen zare, wanda hakan ke sa rarraba tsawon zare ya fi dacewa da kuma inganta ƙarfi da daidaiton takarda a lokaci guda.
3. Daidaitaccen Amfani da Makamashi da Kwanciyar Hankali: An sanye shi da injinan 110-160kW masu inganci da fasahar daidaita saurin juyawar mita, yawan amfani da makamashin na'urar yana da ƙarancin kashi 80-120kWh/t, wanda ke adana kuzari 15-20% idan aka kwatanta da kayan aikin gargajiya; rufewa sau biyu da ƙirar babban shaft na ƙarfe da aka ƙera yana rage yawan gazawar kayan aiki, tare da ci gaba da aiki yana kaiwa sama da awanni 8000 a shekara.
4. Sauƙin Daidaitawa da Sauƙin Aiki: Mai jituwa da tsarin tsaftacewa mai sauƙi da matsakaici, yana iya sarrafa kayan aiki daban-daban kamar ɓangaren itace, ɓangaren takarda na sharar gida, da ɓangaren bambaro, yana daidaitawa da nau'ikan takarda daban-daban ciki har da takardar al'adu da takardar marufi; tsarin sarrafa atomatik na PLC yana sauƙaƙa aiki, yana tallafawa sa ido daga nesa da daidaita sigogi, kuma yana rage farashin aiki.

III. Yanayi da Shawarwari kan Amfani

• Layukan samarwa masu dacewa: Layukan samar da takarda matsakaici da manyan sikelin tare da fitarwa na 100-500t kowace rana, wanda za'a iya amfani da shi azaman babban kayan aikin tacewa ko kayan aikin tacewa na gamawa.
• Takardun da aka fi so: Takardar al'adu (takardar rubutu, takardar bugawa), takardar marufi (layin layi, matsakaicin corrugating), takardar tissue, da sauransu, musamman ma sun dace da samfuran da ke da buƙatar ƙarfin haɗa zare da daidaiton takarda.
• Shawarwari kan Amfani: Lokacin sarrafa ɓawon takarda, ya kamata a ba da fifiko ga faifan ƙarfe mai ƙarfi na chromium mai jure lalacewa don rage lalacewa ta kayan aiki da ƙazanta ke haifarwa; lokacin samar da takardar marufi mai ƙarfi, ana iya amfani da tsarin tace daidaito matsakaici (8%-12% taro) don inganta matakin fibrillation na fiber; haɗa tare da tsarin sarrafawa na tsakiya na layin samarwa don cimma haɗin kai na sigogin tacewa da hanyoyin yin takarda.