Gabatarwa

A cikin samar da takarda na zamani,Masu Gudanar da Dabarun Shirye-shiryen (PLCs)bauta a matsayin"kwakwalwa" ta atomatik, ba da damar sarrafawa daidai, gano kuskure, da sarrafa makamashi. Wannan labarin yana bincika yadda tsarin PLC ke haɓaka ingantaccen samarwa ta15-30%yayin da tabbatar da daidaiton inganci.(Mahimman kalmomi SEO: PLC a cikin masana'antar takarda, sarrafa injin takarda, masana'antar takarda mai kaifin baki)

1. Mahimman Aikace-aikace na PLCs a cikin Kera Takarda

1.1 Gudanar da Shirye-shiryen Pulp

• Daidaita saurin bututu ta atomatik(± 0.5% daidaito)
• Sinadarai masu sarrafa PID(8-12% ajiyar kayan)
• Sa idanu daidaiton lokaci na gaske(0.1g/L daidai)

1.2 Samar da Sheet & Latsawa

• Waya sashen dewatering iko( amsa <50ms)
• Tushen nauyi/danshi rufe-madauki iko(CV <1.2%)
• Multi-zone danna load rarraba(Aiki tare mai maki 16)

1.3 bushewa & iska

• Tushen zafin jiki na Silinda( ± 1°C haƙuri)
• Kula da tashin hankali(Raguwar kashi 40 cikin 100 na hutun yanar gizo)
• Canjin reel ta atomatik(<2mm kuskuren sakawa)
• 

2. Fa'idodin Fasaha na Tsarin PLC

2.1 Gine-ginen Sarrafa Mai Layi da yawa

[HMI SCADA] ←OPC→ [Master PLC] ←PROFIBUS→ [I/O mai nisa] ↓ [QCS Quality Control]

2.2 Kwatancen Ayyuka

2.3 Abubuwan Haɗin Bayanai

• Modbus/TCPdon haɗin MES/ERP
• 5+ shekaruna samar da bayanai ajiya
• Rahoton OEE mai sarrafa kansadon bin diddigin ayyuka

3. Nazarin Harka: Haɓaka PLC a cikin Rubutun Marufi

• Hardware:Siemens S7-1500 PLC
• Sakamako:✓18.7% tanadin makamashi(¥ 1.2M/shekara) ✓Rage ƙimar lahani(3.2% → 0.8%) ✓65% saurin canjin aiki(minti 45 → 16 min)

4. Yanayin gaba a Fasahar PLC

1. Ƙididdigar Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa- Gudanar da ingancin ingancin tushen AI a cikin gida (<5ms latency)
2. Digital Twins- Kwamishina na zahiri yana yanke lokutan aikin da kashi 30%
3. 5G Mai Kula da Nisa- Nazari na tsinkaya na ainihi don lafiyar kayan aiki

Kammalawa

PLCs suna jagorantar masana'antar takarda zuwa ga"hasken wuta" masana'antu. Mabuɗin shawarwari: ✓ KarɓaIEC 61131-3 mai jituwaPLC dandamali ✓ Jirgin kasamechatronics- hadeddeMa'aikatan PLC ✓ Ajiye20% kayan aikin I/Odon fadadawa na gaba

(Mahimman kalmomi masu tsayi: injin takarda PLC shirye-shirye, DCS don masana'antar ɓangaren litattafan almara, mafita masana'antar takarda ta atomatik)

Zaɓuɓɓukan gyare-gyare

Don zurfafa nutsewa cikin:

• Zaɓin takamaiman Brand-PLC(Rockwell, Siemens, Mitsubishi)
• Sarrafa dabaru don takamaiman matakai(misali, kula da akwatin kai)
• Tsaron Intanet don cibiyoyin sadarwa na masana'antu

Sanar da ni wurin mayar da hankali ku. Bayanan masana'antu sun nuna89% karɓar PLCs, amma kawai32% suna amfani da ayyukan ci gabayadda ya kamata.