A cikin tsarin ɗiban takarda mai amfani da kuma sake amfani da ita, hydrapulper wata babbar hanya ce mai mahimmanci, wacce ke niƙawa da kuma cire ɗiban allunan ɗiban, takarda da aka karya, da kuma takardun sharar gida daban-daban. Aikinta yana shafar ingancin ɗiban ...
Dangane da siffofin tsari, galibi ana raba hydrapulpers zuwakwancekumaa tsayeNau'ikan. Na'urorin hydrapulpers na tsaye sun zama babban zaɓi ga ƙananan da matsakaitan masana'antun takarda saboda ƙaramin sararin bene, sauƙin shigarwa da kulawa, da kuma kyakkyawan tasirin zagayawa na ɓangaren litattafan almara yayin cire fiber. Na'urorin hydrapulpers na kwance sun fi dacewa da manyan layukan samar da pulping mai ƙarfi. Tsarin ramin kwancensu na iya ɗaukar ƙarin kayan aiki, kuma ingancin haɗa kayan da yankewa yayin cire fiber ya fi girma, wanda hakan ya sa suka dace da sarrafa manyan allunan ɓangaren litattafan almara ko takardar sharar gida. Rarraba nau'ikan tsarin guda biyu yana ba da damar zaɓar na'urorin hydrapulpers cikin sassauƙa kuma a daidaita su bisa ga ƙarfin samarwa da tsarin masana'antar takarda.
Dangane da yawan ɓangaren litattafan almara yayin aiki, ana iya raba hydrapulpers zuwa kashi uku:ƙarancin daidaitokumababban daidaitoNau'o'in. Yawan sinadarin hydrapulpers marasa daidaito yawanci ana sarrafa shi a kashi 3% ~ 5%. Tsarin defiber ya dogara ne akan juyawar impeller mai sauri don samar da ƙarfin yankewa na hydraulic, wanda ya dace da sarrafa kayan aikin da aka cire cikin sauƙi na takardar sharar da aka cire. Yawan sinadarin hydrapulpers masu daidaito sosai na iya kaiwa kashi 15%. Ana samun defiber ta hanyar gogayya, fitar da abubuwa tsakanin kayan da aka tara da kuma motsa su da ƙarfi. Ba wai kawai zai iya rage yawan amfani da ruwa ba, har ma yana riƙe tsawon zare a cikin takardar sharar yayin da yake cire zare, yana inganta ingancin sake amfani da zare, kuma shine kayan aiki mafi kyau don hanyoyin adana kuzari na pulping a halin yanzu.
Daga mahangar yanayin aiki, masu amfani da hydrapulpers sun haɗa damai ci gabakumarukuniNau'ikan. Masu amfani da na'urorin haƙa rami na iya ci gaba da ciyar da kayan da aka ƙera da kuma ci gaba da fitar da na'urar, wanda ya dace da layukan samar da na'urorin haƙa rami na atomatik, zai iya inganta ingantaccen samarwa gabaɗaya, da kuma biyan buƙatun samar da na'urori masu yawa na manyan kamfanonin takarda. Masu amfani da na'urorin haƙa rami na amfani da yanayin sarrafa na'urori: ana fara saka kayan da aka ƙera a cikin ramin kayan aiki don cire na'urorin haƙa rami, sannan a fitar da na'urar a lokaci guda. Wannan hanyar ta dace da sarrafa ingancin cire na'urorin haƙa rami daidai, wanda ya dace da ƙananan rukuni da yanayin samar da na'urori masu yawa, kuma ana amfani da shi sosai a cikin tsarin cire na'urorin haƙa rami na musamman.
Rarraba na'urorin hydrapulpers masu girma dabam-dabam yana nuna ci gaba da inganta ƙirar kayan aiki ta masana'antar takarda bisa ga buƙatun samarwa daban-daban. A ƙarƙashin yanayin haɓaka masana'antu na yin takarda kore da sake amfani da albarkatu, masu hydrapulpers har yanzu suna haɓakawa zuwa ga ingantaccen aiki, tanadin makamashi da kuma sarrafa hankali. Ko dai ingantaccen tsari ne mai sauƙi ko inganta sigogi na tsarin defibering, babban burinsa koyaushe shine ya dace da buƙatun daban-daban na ɗebe takardar sharar gida da kuma shimfida harsashi mai ƙarfi na kayan aiki don ci gaban masana'antar takarda mai ɗorewa.
Teburin Kwatanta Sigogi na Fasaha na Nau'ikan Hydrapulpers daban-daban
| Girman Rubuce-rubuce | Nau'i | Tattara Ɓawon Bututun | Ka'idar Rage Fiber | Halayen Ƙarfi | Yanayin Aikace-aikace | Babban Amfanin |
|---|---|---|---|---|---|---|
| Tsarin Tsarin | Na'urar Haɗawa ta Kwance | Akwai Ƙarancin/Babban Daidaito | Mai tayar da hankali yana motsawa a cikin ramin kwance + karo da kayan aiki da gogayya | Babban ƙarfin naúrar guda ɗaya, wanda ya dace da sarrafa tsari | Manyan kamfanonin takarda, manyan allunan jajayen itace/layukan sarrafa takardar shara | Babban ƙarfin sarrafawa, ingantaccen defibering, ya dace da ci gaba da samarwa |
| Na'urar Haɗa Ruwa ta Tsaye | Akwai Ƙarancin/Babban Daidaito | Ƙarfin yankewar na'ura mai aiki da ruwa wanda juyawar impeller ke samarwa a cikin ramin tsaye | Ƙarami da matsakaici iya aiki, babban sassauci | Ƙananan masana'antun takarda da matsakaici, layukan samarwa waɗanda ke da ƙarancin sararin masana'antu | Ƙaramin fili a ƙasa, shigarwa da kulawa mai dacewa, ƙarancin amfani da makamashi | |
| Tattara Ɓawon Bututun | Mai Rage Daidaito na Hydrapulper | 3% ~ 5% | Mafi yawan aikin hydraulic shear wanda aka samar ta hanyar juyawa mai sauri na impeller | Saurin cire fibers mai sauri, fitar da sako mai santsi akai-akai | Sarrafa takardar sharar da aka cire cikin sauƙi da kuma karyewa, da kuma cire takardar al'adu ta yau da kullun | Tasirin defibering iri ɗaya, kwanciyar hankali mai ƙarfi na aikin kayan aiki |
| Babban Na'urar Haɗa Ruwa Mai Daidaito | 15% | Gogayya da extrusion na kayan aiki + motsi mai ƙarfi na impeller | Ƙarancin amfani da ruwa a na'urar, riƙe zare mai kyau | Tsarin adana makamashi na pulping, cire fiber na takaddun takarda na musamman kayan aiki | Tanadin ruwa da makamashi, ƙarancin lalacewar zare, ingancin sake amfani da ɓangaren litattafan almara mai yawa | |
| Yanayin Aiki | Mai Ci gaba da Amfani da Hydrapulper | Akwai Ƙarancin/Babban Daidaito | Ci gaba da ciyarwa - cire fibers - fitar da caji, sarrafawa ta atomatik | Ci gaba da samarwa, ƙarfin barga | Ci gaba da yin amfani da layukan pulping a manyan kamfanonin takarda, da kuma sarrafa takardu masu sharar gida a manyan sikelin | Ingantaccen aiki mai inganci, ya dace da layukan taro na atomatik, ƙarancin shiga tsakani da hannu |
| Rukunin Hydrapulper | Akwai Ƙarancin/Babban Daidaito | Ciyar da tsari - rufewa da cire fibers - fitar da tsari | Ƙaramin tsari da nau'ikan iri-iri, ingancin da za a iya sarrafawa | Busar da takarda ta musamman, samar da ɓangaren litattafan almara na musamman a ƙananan rukuni | Daidaitaccen iko na ingancin defibering, daidaitawa mai sassauƙa na sigogin tsari |
Lokacin Saƙo: Disamba-23-2025